Incorporating time standards into generative CAPP: a construction steel case study

Abstract

Purpose – Time standards are essential to plan and analyze manufacturing processes. A key element of process planning that is not generated from a typical computer‐aided process plan (CAPP) is the process time standards. Generative process planning that includes time standards is particularly needed in the construction steel building (CSB) industry due to variability in projects (orders) size and content. Hence, the purpose of this paper is to focus on incorporating time standards into CAPP of CSB.

Design/methodology/approach – Empirical formulas are developed to generate time standards for variant steel beams based on their CAD files (design parameters and geometry) and process parameters (operational conditions). A Motion and Time Study (MTS) is used to estimate times for manual work elements such as load/unload activities and to validate the generated time standards. A generic parametric model is developed with Excel and integrated into the CAPP system to automatically estimate the standard time of each process operation.

Findings – Results showed that developing the time standards module for process operations and integrating its spreadsheets into a generative CAPP has helped process planners to arrive at better estimates of process parameters and has helped production management and the overall project management process in CSB industry.

Practical implications – The application of the proposed approach is not limited to CSB industry but it can also contribute to the continuing growth of CAPP applications in other industries.

Originality/value – The study is unique since it incorporates time standards into the architecture of CAPP system for accurate time and cost estimation and effective resource allocation and project management and it utilizes motion and time study (MTS) to collect complementary process data and validate the model‐generated cycle times.