Impacts of feed spacer design on UF membrane cleaning efficiency

Abstract

In this study, the impacts of three feed spacer design parameters; thickness, porosity and architecture, on the cleaning efficiency of ultrafiltration (UF) membranes were studied, both in backwash and relaxation cleaning modes, using sodium alginate solution dosed with CaCl2 as the process feed. Both commercial, net-type spacers and 3D-printed spacers based on triply periodic minimal surfaces (TPMS) architectures were utilized in the study. Increased spacer thickness and porosity were found to increase the cleaning resistance of the membrane, while TPMS spacers were found to yield a lower cleaning resistance than net-type spacers, even with the latter being thicker. The root causes of these observations were analyzed based on resistance analysis of the fouling layer on the membranes. To do that, overall, residual, reversible and irreversible fouling resistances were quantified at the end of a 20-cleaning cycle test. Statistical correlations were then established between these resistances and spacer properties.